Computer-aided design of rolling mills

constraints of roll-bite angle, permissible reduction per pass and total roll force limit, mill speed, torque and power limit and available tension. The optimal reduction pattern that requires minimum number of passes is then automatically calculated. As a first step the reliability conditions are checked.

The Calculation of Roll Force and Torque in Hot Rolling Mills

Equations are derived for the normal roll pressure, specific roll load and torque in hot rolling mills, using the condition for plastic deformation in rolling derived by Orowan, together with von Kármán's equation of equilibrium. Although applying strictly to the rolling of ideal plastic-rigid materials, these equations may be applied to the ...

The Calculation of Roll Force and Torque in Hot Rolling Mills

The Calculation of Roll Force and Torque in Cold Strip Rolling with Tensions. D. Bland, H. Ford. Engineering. 1948. From an approximate theory, equations are derived for roll force and torque with and without front and back tensions applied to the strip. Where tensions are applied the calculations for each pass….

How to Obtain Rolling Torque? | Metals | Metallurgy

The torque is obtained by integrating the frictional force multiplied by roll radius over the arc of contact (lagging and leading zones). The negative sign before the second term is due to the fact that in leading zone the metal moves faster than the rolls hence it helps to rotate the rolls.

TorqueMon - Inline measurement of roll spindle torque ...

Inline measurement of roll spindle torque for rolling mills. Monitor the torque inline during the whole rolling cycle. Contactless energy transmission and data transfer. Exact status of spindle condition. Supports spindle breakage prevention. Stabile production—no unplanned stops. Reduction of equipment damage, maintainace, and downtime.

An investigation on the roll force and torque fluctuations ...

the steady-state region of each pass. The roll force and roll torque are the main parame-ters in controlling the flatness and geometrical accuracy, yield strength and the hardness of the product, the mill stretch and vibrations of the rolling mill, and roll flattening (Lenard, 2002).

use of torque arm in vertical roller mills

Torque Speed Characteristics Of Vertical Raw Mill. Vertical roller mills fl for raw materials and cement clinker, the vertical roller mill is an excellent grinding solution because of the relatively lower cost of installation, ease of operation and maintenance, energy efficiency and product quality further, our vertical roller mill . Read More

Motor Torque Alterations at Rolling Torque Fluctuation in ...

Download Table | Motor Torque Alterations at Rolling Torque Fluctuation in the Stand from publication: The Study of Continuous Rolling Mill Inter-stand Tension Inferential Control Systems | …

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21 Roll centering . 22 Roll queching . 23 Roll gears . 24 Rolling . 25 Rolling velocity . 26 Root angle . 27 Root angle tilt . 28 Root apex . 29 Root apex beyond crossing point . 30 Root apex to back ...

The Calculation of Roll Force and Torque in Hot Rolling Mills

Equations are derived for the normal roll pressure, specific roll load and torque in hot rolling mills, using the condition for plastic deformation in rolling derived by Orowan, together with von Kármán's equation of equilibrium.

Development and Application of On-Line Torque Telemetry ...

The torque monitoring technology of domestic rolling mill started relatively late. In 80s, the Mechanical Science Research Institute launched the analog torque telemeter[4].The rolling mill torque telemetry system developed by University of Science and Technology Beijing in 2000 has

Rolling Mill Aprons & High Torque Spindles - American Steel

Rolling Mill Aprons & High Torque Spindles. All rolling mills should be equipped with an apron to feed and receive the part or strip. The material can be niobium, tantalum, titanium, or aluminum. These rolling mills require very large separating forces and an apron to feed and receive the small pieces at the passline of the rolls.

Rolling Mills: 6 Different Types of Rolling Mills [Images ...

In the rolling process, the job is drawn through a set of rolls due to interface friction, and the compressive forces reduce the thickness of the workpiece or change in its cross-sectional area.. The types of rolls used in rolling mills are depended upon the shape, size and the gap between the rolls and their contour. Because of workability and limitations in equipment, …

torque in rolling mills calculation formula with example

torque in rolling mills calculation formula with … torque in rolling mills calculation formula with example ... rolling mill speed calculation formula. rolling mill power calculation ... Read more The Calculation of Roll Force and Torque in Hot … ball mill excel sheet - bellevueresort.co.za

Torque In Rolling Mills Calculation Formula With Example

Torque In Rolling Mills Calculation Formula With Example. An approximation of forcetorque equation in rolling millsa numerical example is included authorrollingmetallurgy accession number ad0699964title an approximation of forcetorque equation in rolling mills more detailed more detailed mill load – roll force torque power ...

Roll force, torque, lever arm coefficient, and strain ...

Due to the growing importance of width control in strip and plate mills, edge rolling is currently an im-portant process in hot rolling mills. Research in edge rolling has been carried out, and in the present ar-ticle, models for roll force, torque, and lever arm coefficient are derived using the upper bound method. A simple, kinematically admissible deformation zone and velocity field ...

Chapter 3 Torsion - ncyu.edu.tw

A solid steel shaft in a rolling mill transmits 20 kW of power at 2 Hz. Determine the smallest safe diameter of the shaft if the shear stress τ w is not to exceed 40 MPa and the angle of twist θis limited to 6°in a length of 3 m. Use G = 83 GPa. Solution Applying Eq. …

(PDF) Advanced Control Techniques for Rolling Mills

The rolling mill examined is reversible and equipped with an independent speed control system for each work ... Speed and torque performances are verified in simulation using MATLAB software. Read ...

Q: Rolling mills exhibit what type of load torque ...

Question: Rolling mills exhibit what type of load torque characteristics? Options. A : Constant torque characteristics. B : Linearly rising torque characteristics. C : Non-Linearly rising torque characteristics. D : Non-Linearly decreasing torque characteristics. Click to view Correct Answer. Next. Electric Drives Types Loads more questions ...

Maintenance for productivity Rolling models - ABB

Roll force, torque, temperature CVC, HS, position bending Coil-data Operator-trims Scheduling 400 350 300 250 200 150 100 50 0 0 0.5 1 1.5 2 Log deformation Yield stress 3542 Rolling mill applications covered by ABB include: Single and multistand Mills Cluster and Sendzimir*) Mills Inline and continuous rolling mills Reversing and non-reversing ...

High-performance universal joint shafts. Products ...

• Flange with Hirth coupling to transmit maximum torque • Length compensation with SAE profile (straight flank profile, see page 34) • Heavy-duty rolling mill drives 2 Range Voith high-performance universal joint shafts offer the ideal combination of torque capacity, torsion and bending rigidity.

Methodology for Calculation of Rolling Load ... - Academia.edu

Pgs: 27-34 3.3 Torque required for Hot Rolling: Torque = 55.41 kn-m 3.4 Power required for Hot Rolling: Work done = Power =W Power = 647.53 Kw Fig.: 3 Drafted view of gear Fig.: 4 Centre gear Mayuur S. Shelke, Prof. S.D. Kshirsagar 33 Vol.2 Issue.1, INTERNATIONAL JOURNAL OF RESEARCH IN AERONAUTICAL AND MECHANICAL ENGINEERING January 2014.

Torque In Rolling Mills Calculation Formula With Example

Torque In Rolling Mills Calculation Formula With Example A solid steel shaft in a rolling mill transmits 20 kw of power at 2 hz determine the smallest safe diameter of the shaft if the shear stress τ w is not to exceed 40 mpa and the angle of twist θis limited to 6 in a length of 3 m use g 83 gpa solution applying eq 36a to determine the torque.

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