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For overflow ball mills, the charge should not exceed 45% of the mill volume . For grate discharge mills, the charge should occupy about 50% of the mill volume . Bond developed a relationship that can be used to determine the percent charge by volume as a function of the vertical height above the charge, He, and the radius of the mill, R, i.e.,
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Cylindrical Ball Mills. The only cylindrical ball mills in common use are those of the grate discharge type, the most important being the Marcy and the Allis-Chalmers mills. Fig. 10 illustrates the construction of the Marcy Ball Mill. The cylindrical shell and the feed and discharge heads are made of cast semi-steel.
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The use of a rod mill for producing manufactured sand is not a recent application. A Marcy Open End Rod Mill has been operating at the plant of the Sun Sand Company, Thayer, West ia, since 1925. In early 1940 an. 8' x 12' rod mill of the open end type was installed at Shasta. Dam, near Redding, California for sand production.
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