Simulation of rock failure modes in thermal spallation drilling

Thermal spallation or jet-flame drilling is a contact-less drilling technology that promises cost reductions by enabling faster penetration rates [ 1, 3, 6, 37, 41, 49, 58, 70 ]. During thermal spallation drilling, a rock body is exposed to a hot jet flame, and the surface temperature is rapidly increased. Due to the low thermal conductivity of ...

mining methods in granite

Cranes Used In Granite Mining Techniques for Quarrying eHow A quarry is an area from which granite marble limestone and other similar widely used high capacity mining granite ore mining Read more. What type of minning technique is used in the minning .

Cutting efficiency of extremely hard granite by high …

In the study of the main parameters of high-pressure water jet on the impact of rock breaking performance, the control variable method is adopted to explore the …

Rock failure mechanisms of flame-jet thermal …

Several current hard-rock drilling methods using supersonic flame-jets as heat sources exploit this behaviour for efficient granite quarrying or blasthole formation. …

Granite Mining

There are a very few mines which adopt the modern method of block splitting by using flame-jet burner and diamond wire saw for cutting. Heavy-duty cranes of capacity to handle 50-tonne blocks from a depth of more than 60 m have brought revolution in granite quarrying by way of more output with less cost.

Oxy-Fuel Cutting | Flame Cutting

Oxy-fuel cutting is a thermal cutting process that uses a combination of oxygen and fuel gases to cut metal. The process works by heating the metal to its ignition temperature using a flame generated by the mixture of oxygen and fuel gas. As the metal is heated, it oxidizes and reacts with the oxygen in the flame, producing a high-temperature ...

Aspect ratio of spalls of granite in flame-jet spallation and …

Thermal spallation is an effective drilling technique for hard rock formations.Models based on Weibull statistical failure theory are widely used in the simulation in thermal spallation. The aspect ratio (diameter/thickness), a parameter in Weibull models, is assumed as a constant in the previous simulations of flame-jet …

Techni Waterjet Cutting Applications for Mining Industry

In quarrying, sandstone is the most popular application of waterjet cutting. Sandstone mining commonly employs the technique of selective mining or borehole hydraulic mining. It is done with a pure water jet instead of adding abrasives. The material is disintegrated with a pure water jet and then pumped to the surface.

Rock failure mechanisms of flame-jet thermal spallation drilling—theory

Several current hard-rock drilling methods using supersonic flame-jets as heat sources exploit this behaviour for efficient granite quarrying or blasthole formation. The recent application of Weibull's theory of rock failure to quantitatively analyze rock spallation has been extended to allow prediction of chip size distributions and rock ...

Waterjet Cutting – Process, Benefits and Materials Explained

1. high-pressure water inlet; 2. jewel (ruby or diamond); 3. abrasive inlet; 4. mixing tube; 5. guard; 6. cutting water jet; 7. cut material. When cutting harder materials, abrasive agents are mixed with the water. This occurs in a mixing chamber located in the cutting head just before the abrasive jet exits the system.

Why water is used while cutting granite?

Water is an essential component when cutting granite, and plays a crucial role in ensuring that the process is successful. There are several reasons why water is used when cutting granite. First and foremost, water helps to reduce the amount of dust that is created during the cutting process. This is important not only for the health and safety ...

Oxyfuel Cutting

W141 N9427 Fountain Blvd. Menomonee Falls, WI 53051. USA. +1 262-255-5520. +1 262-255-5170. Contact Us. Oxyfuel cutting also referred to as oxyfuel flame cutting and oxyfuel gas cutting, is the most economical process for cutting mild and low-alloy steel, even with weld preparations involved.

Laser Cutting vs. Flame Cutting: Which One to Choose?

Types of Flame Cutting. Flame cutting is a widely used method for cutting metals, offering precision and efficiency. There are two main types of flame cutting: oxygen fuel gas flame-cutting and air plasma arc cutting. Each method has its own advantages and is suitable for different material thicknesses and applications. 1. Oxygen …

Rock failure mechanisms of flame-jet thermal spallation drilling—theory

Flame-jet spallation drilling or jet piercing employs a hot jet of combusted fuel, usually flowing at supersonic speeds and directed at underlying rock (Fig. 1). As with most other thermal methods, high surface heating rates (0.5-10 MW/m2) induce rapid accumulation of thermal stress within the rock, causing it to fracture or spail into ...

Lowest Required Surface Temperature for Thermal Spallation in Granite

The initial temperature in the internal of rock equals the ambient temperature under the experiment condition (280.15 K). A free triangular mesh is used at the top surface. The swept method is utilized to generate prism elements in the domain. The time step is 0.1 s. A physics-controlled method is used to calculate the tolerance.

Use of Rocket Jet Burners in Quarrying of Granite …

The original burner was designed to use 65 lbs./hr. of liquid fuel such as kerosene or fuel oil, 1500 cu. ft./hr. of oxygen, and 85 gal./hr. of cooling water. It produces an exhaust flame that has a temperature of …

(PDF) Dimension Stone Cutting with AWJ Methods

Dimension stone can be cut with advanced techni que of ultra-high pressure Abrasive Water-Jet. tools (pressure above 2,041 bar according [10]). As water is a natural fluid, it has the advantage to ...

Underwater Application of Flame Jet Cutting Method

The flame jet method is frequently applied to underwater Operations, for no noise is generated underwater. In this report. the structure of a jet burner, operation …

Waterjet Cutting: The Ultimate Guide for Beginners

Modeling jet (used for fountain, artificial waterfall, water curtain, etc.) iii. Vacuum jet (water jet suction) iv. Cylindrical jet (used for firefighting, cleaning, etc.) v. Fine jet (used for cleaning and cutting, etc.) 2. Pulsed jet. The pulse jet is an intermittent jet, with an appearance similar to that of a bullet.

Cutting efficiency of extremely hard granite by …

ORIGINAL PAPER. Cutting eficiency of extremely hard granite by high‐pressure water jet and prediction model of cutting depth based on energy method. Fuwei Liu1 · Yansen …

A REVIEW OF EXPLOSIVE-FREE ROCK BREAKAGE (EFRB) TECHNOLOGIES IN MINING

Abstract. There are strategic drivers within the mining industry which are making explosive-free rock breakage approaches an option that is being reconsidered for the excavation of rock masses. A ...

The Differences Between Flame Cutting, Plasma Cutting and Water Jet

The cutting set up involves a torch at a 60- or 90-degree angle with orifices located around a central jet. The outer jets of oxygen and acetylene are for pre-heating the metal. The central jet does the cutting and consists only of oxygen. The goal of the flame is to bring the metal to its ignition temperature without actually melting it.

(PDF) Abrasive Water Jet Cutting of Granite

The use of the declination angle for a prediction and control of the abrasive water jet cutting quality is presented in the paper. The term declination angle is defined and the method for its ...

Experimental measurement of surface temperatures …

Summary. Thermal spallation is a method whereby the surface of a rock is rapidly heated causing small (100--1000 ~m) flakes or spalls, to form. When applied to drilling, a supersonic, high temperature (2600 K) gas jet is directed at the rock to provide the heat source and sweep away the spalls.

Rock failure mechanisms of flame-jet thermal …

Several current hard-rock drilling methods using supersonic flame-jets as heat sources exploit this behaviour for efficient granite (PDF) Rock failure mechanisms of flame-jet …

Aspect ratio of spalls of granite in flame-jet spallation and …

The features of spalls may be different between the flame-jet spallation and hydrothermal spallation because of the different heating patterns. More backgrounds about flame-jet spallation and hydrothermal spallation can be found in the references (Potter and Tester, 1995; Augustine and Tester, 2009; Potter et al., 2010). To our best knowledge ...

Use of High Pressure Water Jets for Cutting Granite

Conventional methods of quarrying granite are becoming increasingly expensive in real and environmental terms. The existing flame torch is, for example, a slow, destructive …

Flame Jet Cutting / Quarry Burner / Jet Burner

1007 Fire Tower Drive Elberton GA 30635. Flame Jet Quarry Burners. Phone : 706-283-7428 Fax : 706-283-7386 Email : keith@lutztorches. The Lutz Burner has been in operation since 1976 in the USA and countries around the world since 1992. Manufacture and sell the most efficient, smoothest running, easiest lighting quarry burner made …

Flame Cutting (Oxy Fuel Cutting) – A Method to Cut Steel

Flame cutting (also known as oxy fuel cutting), it is to use the heat burned from oxy fuel gas, to cut steel materials or the hard metals to the panels or profiles required. It can cut steel thickness from 1 mm to 1200 mm. And in most cases it used to cut steel plate thickness more than 20 mm, since oxy fuel cutting usually brings big tolerance.

أحدث المنتجات